What is the basic principle of an automatic self-adhesive labeling machine? How does the labeling process work?
Publish Time:2024-11-08Source:Labeling machine, Filling machine, sealing machine, Packaging Machine Solution Manufacturer.
Self-adhesive materials - Many automatic self-adhesive labeling machines have various functions, but their basic principles are similar. The principle diagram of a flat labeling machine shows the labeling process of a flat object: a roll of labels is placed on the unwinding wheel of the labeling machine, and a group of rollers drive, stop, and control the tension of the label roll. The functions of each component are as follows:
Self-adhesive materials:
- Unwinding Wheel:
The passive wheel is used to place the roll of labels. It usually comes with an adjustable friction brake device to control the unwinding speed and tension force of the roll, ensuring a smooth paper feed. - Buffer Wheel: Connected with a spring, it can swing back and forth. The purpose is to absorb the tension of the roll material when the device starts, keeping the material in contact with each part and preventing material breakage.
- Guide Rollers: Comprised of upper and lower rollers, they guide and position the roll material.
- Drive Roller: Consists of a group of friction rollers. Typically, one is a rubber roller and the other is a metal roller, with the backing paper passing through them. Its function is to drive the roll material, ensuring normal labeling.
- Rewinding Wheel: The active wheel with a friction transmission device. Its function is to rewind the backing paper after labeling, ensuring that the paper collection and the drive wheel's paper feed do not interfere with each other, with synchronized transmission adjusted by the friction device.
- Peeling Plate: One end of the peeling plate has an angle (usually less than 30°). The purpose is to allow the label to be easily peeled off the backing paper when the backing paper changes direction through the peeling plate, making contact with the labeling object.
- Labeling: Attach the peeled-off label evenly and smoothly onto the object to be labeled.
The automatic labeling process is as follows:
When the sensor sends a signal that the labeling object is ready for labeling, the drive wheel on the labeling machine rotates. Since the label roll is under tension in the device, as the backing paper changes direction while tightly adhering to the peeling plate, the label, due to its material stiffness, is forced to peel off the backing paper, preparing for labeling. At this moment, the labeling object is positioned just below the label, and the labeling is carried out synchronously under the action of the labeling wheel. After labeling, the sensor underneath the label roll sends a stop signal, the drive wheel stops, and a labeling cycle is completed.
Regardless of the type of labeling machine, the labeling process is roughly similar. The differences lie in the installation position of the labeling device, the transport and positioning methods of the labeling object, and the labeling form.
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The Automatic Plane and Side One-Body Labeling Machine offers several functional advantages that make it an excellent choice for businesses looking to enhance their labeling processes:
Functional Advantages:
- High Efficiency:
- The automatic operation significantly speeds up the labeling process, allowing for high throughput and reduced manual labor.
- Versatile Application:
- Suitable for a wide range of industries, including food, beverages, medical, and textiles, making it a versatile addition to any production line.
- Precise Labeling:
- Equipped with advanced PLC and motor components, the machine ensures accurate and consistent labeling, minimizing errors.
- Dual Drive System:
- The combination of pneumatic and electric drives enhances reliability and performance, ensuring smooth operation under various conditions.
- User-Friendly Design:
- Easy to operate, which reduces the training time for staff and allows for quick adjustments as needed.
- Robust Construction:
- With a weight of 386 KG and durable materials, the machine is built to withstand the rigors of industrial use.
- Comprehensive Support:
- Comes with a 1-year warranty and includes machinery test reports and video inspections, providing peace of mind for buyers.
- Secure Transactions:
- Purchases are protected with strict SSL encryption and easy return policies, ensuring a safe buying experience.
These advantages make the labeling machine not only a practical investment but also a strategic asset for improving operational efficiency and product presentation.
Key Features:
- Automatic Operation: The machine operates automatically, enhancing efficiency and productivity.
- Pneumatic and Electric Drive: It utilizes both pneumatic and electric systems for reliable performance.
- Specifications:
- Weight: 386 KG
- Dimensions: 2590 mm (L) x 1100 mm (W) x 1530 mm (H)
- Voltage: Available in 110V and 220V options
- Core Components: Includes PLC and motor for precise control and operation.
- Warranty: Comes with a 1-year warranty and includes machinery test reports and video inspections.
Applications:
This labeling machine is suitable for packaging various materials, especially bottles made of wood, and is ideal for use in multiple sectors, including commodities and machinery.
The machine is equipped with various features making it user-friendly and efficient. It has a high labeling accuracy and can handle different bottle sizes. This machine is robust and designed for high operational efficiency. It comes with comprehensive after-sales support including instructional videos and technical guidance.
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