Automatic tablet capsule filling counting machine
Publish Time:2024-08-19Source:Labeling machine, Filling machine, sealing machine, Packaging Machine Solution Manufacturer.
Labeling machine, Filling machine, sealing machine, Packaging Machine Solution Manufacturer.
Filling sealing machine labeling machine line
Capsule counting machine tablet counting machine filler machine More machines pls visit www.machine-exports.com
- When choosing a precise tablet and capsule counting machine, the focus should be on accuracy, reliability, and the ability to handle different product types and production volumes. Here’s a guide to help you select the right machine:
- 1. Accuracy and Precision
- High Counting Accuracy: The primary feature of a precise counting machine is its ability to accurately count tablets and capsules, minimizing the risk of underfilling or overfilling. Look for machines that offer advanced counting technologies, such as multi-channel optical sensors, to ensure precise counting.
- Consistency: Ensure the machine can consistently maintain high accuracy over extended periods of operation, which is crucial for maintaining quality control in pharmaceutical production.
- 2. Versatility and Flexibility
- Handling Different Product Sizes: The machine should be capable of counting a wide range of tablet and capsule sizes, shapes, and materials. Ensure it has adjustable settings or interchangeable parts to accommodate various product types.
- Multi-Product Capability: If you need to count different products in a single production line, choose a machine that can handle quick changeovers and is versatile enough to count various products without requiring significant downtime.
- 3. Speed and Throughput
- High Throughput: Consider the machine's counting speed and how it aligns with your production needs. High-speed machines can handle large volumes of products quickly, which is essential for high-demand environments.
- Synchronization with Production Line: Ensure the machine’s speed can be synchronized with other equipment in your production line, such as filling or packaging machines, to maintain a smooth and efficient workflow.
- 4. Automation and Integration
- Fully Automated Operation: For maximum efficiency, choose a fully automated machine that requires minimal manual intervention. This can include features like automatic product feeding, counting, and filling.
- Integration with Existing Systems: Ensure the machine can be easily integrated into your existing production line and is compatible with other equipment, such as conveyors, packaging machines, and labeling systems.
- 5. Ease of Use and Maintenance
- User-Friendly Interface: A machine with an intuitive and easy-to-navigate interface reduces the learning curve for operators and minimizes the risk of errors. Look for features like touch-screen controls, preset programs, and real-time monitoring.
- Maintenance and Cleaning: The machine should be designed for easy cleaning and maintenance, with minimal downtime required for these tasks. Consider models that offer tool-free disassembly for quick and easy access to components.
- 6. Quality and Durability
- Robust Construction: The machine should be built with high-quality materials that can withstand continuous use in demanding environments. Stainless steel construction is often preferred in pharmaceutical applications for its durability and ease of cleaning.
- Reliability: Choose a machine from a reputable manufacturer known for producing reliable equipment with low failure rates. Consider machines that have a proven track record in the industry.
- 7. Compliance and Certification
- Regulatory Compliance: Ensure the machine complies with industry standards and regulations, such as GMP (Good Manufacturing Practice) and FDA (Food and Drug Administration) requirements. This is crucial for pharmaceutical applications.
- Validation Support: The machine should come with documentation and support for validation processes, which are necessary to meet regulatory requirements and ensure consistent product quality.
- 8. Cost Considerations
- Initial Investment: While precise counting machines tend to be more expensive, investing in a high-quality, accurate machine can save costs in the long run by reducing product wastage and ensuring compliance with quality standards.
- Operational Costs: Consider the machine’s operational costs, including energy consumption, maintenance, and spare parts availability. A machine with low operational costs can be more cost-effective over its lifespan.
- 9. After-Sales Support
- Technical Support and Training: Choose a manufacturer that offers comprehensive after-sales support, including technical assistance, operator training, and quick response times for repairs or troubleshooting.
- Spare Parts Availability: Ensure that spare parts are readily available and that the manufacturer provides reliable support for maintaining the machine over time.
- By carefully considering these factors, you can select a precise tablet and capsule counting machine that meets your production needs, ensuring high accuracy, efficiency, and long-term reliability.
Industry-specific attributes Capacity (bottle/min) 50 - 150 bottle/min Bottle Capacity (pcs/bottle) 10 Other attributes Video outgoing-inspection Provided Machinery Test Report Provided Marketing Type New Product 2024 Warranty of core components 1 Year Core Components PLC, Motor Condition New Place of Origin China Weight (KG) 170 Warranty 1 Year Key Selling Points Easy to Operate Applicable Industries Food & Beverage Factory Showroom Location United Kingdom, United States, Italy, Russia, Canada, France, Germany Capacity (pcs/h) 90000 pcs/h Brand Name MME Voltage 220V/50-60Hz Dimension(L*W*H) 1300MM*570MM*1300MM Power (kW) 0.8kw Application Counting candy gummy candy seeds nut Keyword conveyor integration Feature High Precision Production Capacity 500-1500pcs/min Advantage Easy Operation Useage Count Materials Operation Touch Screen Control Function candy gummy candy seeds nut Counting Counting error ±0.1% Net weight(kg) 120kg
DR-A full-automatic electronic counting machine our company adds a conveyor belt on the basis of DR-2B and adds the function of freeing the hands of operators,Our company adopts the internationally advanced vibrating channel,Oscillator variable frequency speed , PLC intelligent control of touch screen , optical fiber-sensitive head count, system self-inspection, fault indication alarm, automatic shutdown and other advanced technology.
Application
This machine belongs to the full automatic type counting device with reasonable design and compact structure. The machine is easy to operate and high-efficiency, which can be widely used in a variety of different shapes and size candy,gummy candy,nut,seeds,screw counting .The counting accuracy reach advanced levels in the world.
Specification
Model | DR-A |
Production | 500-1500pcs/min |
Application | candy,gummy candy,nut, seeds, screws, chocolate, etc. |
Control device | candy, gummy candy,nut, seeds, screws, chocolate, etc. |
Counting method | nfrared detection |
Suitable size | candy model 00 # -5 # gummy diameter 5-25mm |
Counting error | ±0.1% |
Power voltage | 220V/50-60Hz /800W |
Net weight(kg) | 120kg |
Gross weight(kg) | 170KG |
Machine dimension | 1300MM*570MM*1300MM |
Overall dimension | 1430MM*670MM*1470MM |
Machine material | Material stainless steel 304 (0Cr18Ni9) |
Conveyor belt Siemens configuration list
Number | Product name | Brand | Specification | Quantity |
1 | 7 inch touch screen | Siemens | 6AV6648-ODC11-3AXO | 1 |
2 | PLC | Siemens | 6ES7288-1ST20-0AA1 | 1 |
3 | fiber optic sensor | Keyence | FS-N41N | 1 |
4 | Fiber optic sensor head | Keyence | FU-E40 | 1 |
5 | optical fiber amplifier | OMRON | E3X-ZD11 | 1 |
6 | Universal optical fiber | OMRON | E32-ED200 | 1 |
7 | electric motors | Zhejiang Tongli | 4RK40RGN-C | 1 |
8 | electric motors | Zhejiang Tongli | 5GU-75-K | 1 |
9 | OSC | home-made | 220V/50HZ | 1 |
10 | solid state relay | FOTEK | SSR-10 DD | 2 |
11 | electromagnet | Wen zhou jifa | JF-1253 | 2 |
12 | intermediate relay | Izumi | RJ1S-CL-D24 | 2 |
13 | solenoid valve | AirTAC | 4N210-08-B | 4 |
14 | Air filter pressure regulator | AirTAC | AFR-2000 | 1 |
15 | Mini cylinder | AirTAC | MI12X15-S-CA | 2 |
16 | Twin cylinder | AirTAC | TN10X10-S | 1 |
17 | Mini cylinder | AirTAC | MI10X15-S-CA | 1 |
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