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Capsule Counting Packaging Machine

Capsule Counting Packaging Machine

Automatic tablet capsule filling counting machine

Publish Time:2024-08-19Source:Labeling machine, Filling machine, sealing machine, Packaging Machine Solution Manufacturer.

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  • When choosing a precise tablet and capsule counting machine, the focus should be on accuracy, reliability, and the ability to handle different product types and production volumes. Here’s a guide to help you select the right machine:
  • 1. Accuracy and Precision
  • High Counting Accuracy: The primary feature of a precise counting machine is its ability to accurately count tablets and capsules, minimizing the risk of underfilling or overfilling. Look for machines that offer advanced counting technologies, such as multi-channel optical sensors, to ensure precise counting.
  • Consistency: Ensure the machine can consistently maintain high accuracy over extended periods of operation, which is crucial for maintaining quality control in pharmaceutical production.
  • 2. Versatility and Flexibility
  • Handling Different Product Sizes: The machine should be capable of counting a wide range of tablet and capsule sizes, shapes, and materials. Ensure it has adjustable settings or interchangeable parts to accommodate various product types.
  • Multi-Product Capability: If you need to count different products in a single production line, choose a machine that can handle quick changeovers and is versatile enough to count various products without requiring significant downtime.
  • 3. Speed and Throughput
  • High Throughput: Consider the machine's counting speed and how it aligns with your production needs. High-speed machines can handle large volumes of products quickly, which is essential for high-demand environments.
  • Synchronization with Production Line: Ensure the machine’s speed can be synchronized with other equipment in your production line, such as filling or packaging machines, to maintain a smooth and efficient workflow.
  • 4. Automation and Integration
  • Fully Automated Operation: For maximum efficiency, choose a fully automated machine that requires minimal manual intervention. This can include features like automatic product feeding, counting, and filling.
  • Integration with Existing Systems: Ensure the machine can be easily integrated into your existing production line and is compatible with other equipment, such as conveyors, packaging machines, and labeling systems.
  • 5. Ease of Use and Maintenance
  • User-Friendly Interface: A machine with an intuitive and easy-to-navigate interface reduces the learning curve for operators and minimizes the risk of errors. Look for features like touch-screen controls, preset programs, and real-time monitoring.
  • Maintenance and Cleaning: The machine should be designed for easy cleaning and maintenance, with minimal downtime required for these tasks. Consider models that offer tool-free disassembly for quick and easy access to components.
  • 6. Quality and Durability
  • Robust Construction: The machine should be built with high-quality materials that can withstand continuous use in demanding environments. Stainless steel construction is often preferred in pharmaceutical applications for its durability and ease of cleaning.
  • Reliability: Choose a machine from a reputable manufacturer known for producing reliable equipment with low failure rates. Consider machines that have a proven track record in the industry.
  • 7. Compliance and Certification
  • Regulatory Compliance: Ensure the machine complies with industry standards and regulations, such as GMP (Good Manufacturing Practice) and FDA (Food and Drug Administration) requirements. This is crucial for pharmaceutical applications.
  • Validation Support: The machine should come with documentation and support for validation processes, which are necessary to meet regulatory requirements and ensure consistent product quality.
  • 8. Cost Considerations
  • Initial Investment: While precise counting machines tend to be more expensive, investing in a high-quality, accurate machine can save costs in the long run by reducing product wastage and ensuring compliance with quality standards.
  • Operational Costs: Consider the machine’s operational costs, including energy consumption, maintenance, and spare parts availability. A machine with low operational costs can be more cost-effective over its lifespan.
  • 9. After-Sales Support
  • Technical Support and Training: Choose a manufacturer that offers comprehensive after-sales support, including technical assistance, operator training, and quick response times for repairs or troubleshooting.
  • Spare Parts Availability: Ensure that spare parts are readily available and that the manufacturer provides reliable support for maintaining the machine over time.
  • By carefully considering these factors, you can select a precise tablet and capsule counting machine that meets your production needs, ensuring high accuracy, efficiency, and long-term reliability.

Industry-specific attributes
Capacity (bottle/min)	50 - 150 bottle/min
Bottle Capacity (pcs/bottle)	10
Other attributes
Video outgoing-inspection	Provided
Machinery Test Report	Provided
Marketing Type	New Product 2024
Warranty of core components	1 Year
Core Components	PLC, Motor
Condition	New
Place of Origin	China
Weight (KG)	170
Warranty	1 Year
Key Selling Points	Easy to Operate
Applicable Industries	Food & Beverage Factory
Showroom Location	United Kingdom, United States, Italy, Russia, Canada, France, Germany
Capacity (pcs/h)	90000 pcs/h
Brand Name	MME
Voltage	220V/50-60Hz
Dimension(L*W*H)	1300MM*570MM*1300MM
Power (kW)	0.8kw
Application	Counting candy gummy candy seeds nut
Keyword	conveyor integration
Feature	High Precision
Production Capacity	500-1500pcs/min
Advantage	Easy Operation
Useage	Count Materials
Operation	Touch Screen Control
Function	candy gummy candy seeds nut Counting
Counting error	±0.1%
Net weight(kg)	120kg
filling machine

DR-A full-automatic electronic counting machine our company adds a conveyor belt on the basis of DR-2B and adds the function of freeing the hands of operators,Our company adopts the internationally advanced vibrating channel,Oscillator variable frequency speed , PLC intelligent control of touch screen , optical fiber-sensitive head count, system self-inspection, fault indication alarm, automatic shutdown and other advanced technology.

Application

capsule filler filling machine

This machine belongs to the full automatic type counting device with reasonable design and compact structure. The machine is easy to operate and high-efficiency, which can be widely used in a variety of different shapes and size candy,gummy candy,nut,seeds,screw counting .The counting accuracy reach advanced levels in the world.

Specification

ModelDR-A
Production500-1500pcs/min
Applicationcandy,gummy candy,nut, seeds, screws, chocolate, etc.
Control devicecandy, gummy candy,nut, seeds, screws, chocolate, etc.
Counting methodnfrared detection
Suitable sizecandy model 00 # -5 # gummy diameter 5-25mm
Counting error±0.1%
Power voltage220V/50-60Hz /800W
Net weight(kg)120kg
Gross weight(kg)170KG
Machine dimension1300MM*570MM*1300MM
Overall dimension1430MM*670MM*1470MM
Machine materialMaterial stainless steel 304 (0Cr18Ni9)

Conveyor belt Siemens configuration list

NumberProduct nameBrand SpecificationQuantity
17 inch touch screenSiemens6AV6648-ODC11-3AXO1
2PLCSiemens6ES7288-1ST20-0AA11
3fiber optic sensorKeyenceFS-N41N1
4Fiber optic sensor headKeyenceFU-E401
5optical fiber amplifierOMRONE3X-ZD111
6Universal optical fiberOMRONE32-ED2001
7electric motorsZhejiang Tongli4RK40RGN-C1
8electric motorsZhejiang Tongli5GU-75-K1
9OSChome-made220V/50HZ1
10solid state relayFOTEKSSR-10 DD2
11electromagnetWen zhou jifaJF-12532
12intermediate relayIzumiRJ1S-CL-D242
13solenoid valveAirTAC4N210-08-B4
14Air filter pressure regulatorAirTACAFR-20001
15Mini cylinderAirTACMI12X15-S-CA2
16Twin cylinderAirTACTN10X10-S1
17Mini cylinderAirTACMI10X15-S-CA1

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